Top 10 Transformer Manufacturers, Company in India

Introduction:

The need for transformers has increased in the industrial, commercial, and residential sector, as they play an indispensable role in several electrical and power generation systems. The presence of different types of transformers has made power transmission and power distribution quite efficient and is also helpful in reducing the power loss. We at Servokon, are one of the leading brands among the top 10 transformer manufacturers in India. We are successfully meeting the myriads of requirements of transformer manufacturing industry by utilizing pioneering technology and technically advanced components in our transformers. We have taken over the market of transformers in India as well as across the globe and it have become possible only by exporting an extensive range of transformers that have delivered unparalleled performance for several years.

Our Products:

We established our business in 1990 and have set up a benchmark in the transformers manufacturing industry. Being one of the top 10 transformer manufacturers in India, we understand that different industries come up with different power requirements, and a single transformer cannot meet them all. To meet these diverse needs, we started manufacturing a wide range of transformers that can easily meet the demands of our customers. At Servokon, our customer’s satisfaction is what matters the most to us. That is why we have integrated each transformer with compelling features and advanced technology for better performance. Some of the transformers manufactured by us include:

• Power Transformer
• Distribution Transformer
• Furnace Transformer
• Inverter Duty or Solar Transformer
• Hermetically Sealed Transformer
• Dry Type Transformer
• Pad Mounted Transformer
• Compact Sub Stations (CSS)
• Neutral Transformers
• Isolation Transformer
• Special Type Transformer

Certifications and Achievements:

We at Servokon are known for our unmatched quality and unwavering services since the beginning and we are committed to maintain the same in the future as well. We have achieved certifications and approvals from many well-esteemed organizations that certify our excellence in manufacturing, supplying, and exporting different types of transformers and other power equipment. Some of them include:

• ISO (International Organization for Standardization) ISO 9001: 2015 and ISO 14001: 2015
• CPRI CPRI (Central Power Research Institute)
• EIL (Engineers India Limited)
• ERDA(Electrical Research and Development Association)
• NABL(National Accreditation Board for Testing and Calibration Laboratories)
• NTH(National Test House)

Well, that’s not all; we have also achieved several awards and recognitions that contribute to our overall success and development. Our years of hard work, dedication, utilization of advanced technology, and extended support from our team have helped us achieve these awards, making us one of the leading players among the top 10 transformer manufacturers in India.

Innovation and Infrastructure:

The evolving demands, along with the need for innovation and advancement, have led us to transform our infrastructure and manufacturing unit. We established an extensive manufacturing unit in Hapur, Uttar Pradesh, spread over 25,000 sq. ft. of land to meet all our production and supply needs. We are capable of supporting large production of different types of transformers as our manufacturing facility is integrated with all the necessary machines & equipment that are a must for manufacturing transformers.

Our workforce shows excellent competence in manufacturing the required quality transformers and utilizes all their innovative ideas and skills in manufacturing these. From the R&D & manufacturing department to the packaging & distribution department, we have employed quality control units to deliver to our customers and clients the best quality transformers.

Explore More:

In this blog, we will explore in depth about the types of transformers produced by us. We will also share a list of the top 10 transformer manufacturers in India to help you invest wisely. We at Servokon are leading among these manufacturers, and this has become possible only because of the impeccable support and dedication of our team.

Different types of Transformers

A transformer is an electronic device configured in different ways to transmit electrical power from one alternating current circuit to multiple others by transforming its voltage level. We mainly have step-up or step-down transformers that help increase or decrease the voltage, respectively. All these transformers work on a similar principle known as electromagnetic induction. However, their design, configuration, and purpose vary from each other. Let’s check the different types of transformers supplied by Servokon.

Power Transformers

The power transformer is crucial among the variety of transformers available in the market. It is an essential part of every electrical system, which helps in power generation, transmission, and distribution at different places. These huge transformers are built and consist of primary and secondary windings wrapped around a single magnetic core. The primary function of power transformers is to step up and down the voltage levels according to the quantity suitable for the transmission and distribution of electrical energy. At Servokon, we have technically advanced engineers proficient in designing power transformers for several industries and residential sectors.

Distribution Transformer

A distribution transformer is mainly utilised to distribute electrical energy from the leading distribution channel to multiple channels, including commercial places, industries, and homes. These transformers are specially manufactured for the electrical distribution system and are highly utilised in various sectors. They are utilised to reduce the high or low voltage level to the required level. The initial voltage received by these transformers is high, and it is then transformed to a lower voltage for the safe and reliable functioning of the appliances.

Hermetically Sealed Transformers

As the name suggests, ‘hermetic’ means tightly sealed. So, this transformer is designed in a way that all its components are sealed to keep them in isolation from the external environment. It is done to offer safety to the internal members like windings and core from water, moisture, dust, and air. As all the components are appropriately enclosed, it becomes easy to prevent the degradation of the functioning and insulation of these transformers. When sealed in a tank, hermetically sealed transformers utilise insulating fluid or oil as insulators and coolant.

Inverter Duty Transformers

According to the name, these transformers function both as transformers and inverters. They include both an electronic transformer and an inverter circuit inside them. In simple language, these transformers are mainly used to transmit electrical power without altering the frequency. It is one of the reasons why they are utilised in industries with variable frequency drives. Their primary side consists of multiple windings, which are helpful in boosting their performance. To offer optimum efficiency, we ensure we use the best quality components in their construction while following all the international safety standards. These transformers are also known as step-up transformers or solar transformers. They are highly utilised in wind and solar energy projects.

Furnace Transformers

The furnace transformers are specifically designed for heating systems or furnace operations and help provide energy to the arc furnace. By keeping a check on the voltage, these transformers help alter the high voltage to low voltage according to electrical devices or to fulfil the requirements of the furnace. The furnace transformers we designed can be utilised for industrial, commercial, and residential uses. They are known to supply high current or power at low voltage supply. They can resist mechanical and electrical stress and are considered best at handling high winds.

Compact Sub Station (CSS)

A compact substation, also known as an integrated packaged substation, includes multiple components crucial for electrical power distribution. Its main features include transformers, switchgear, and medium-voltage and low-voltage equipment. All these components are enclosed within a lockable door, which can be easily accessed during the maintenance of this equipment. We test all equipment before assembling them in one unit. The utilisation of these types of transformers is considered excellent for offering safety and efficiently meeting the requirements of several industries.

Dry Type Transformers

As the name suggests, this transformer does not utilise any liquid in its windings and core for cooling and insulation. A dry-type transformer uses solid insulation and cooling materials like cast resin. We also manufacture a vacuum pressure-impregnated transformer, which consists of high and low-voltage windings and an iron core. The most common solid insulation material used in these transformers is epoxy resin. These transformers can be used for indoor applications due to the feasibility offered by them for indoor installation. When keeping the environment and safety in mind, dry-type transformers are considered best due to no use of liquid insulation and no pollution.

Pad Mounted Transformers

Ground-mounted transformers are enclosed inside a cabinet and help stabilise the output voltage for proper electrical power distribution. At Servokon, we manufacture three-phase pad-mounted transformers filled with liquid insulation. These transformers are well-suited for outdoor installations and use outdoor air for cooling. They are easy to maintain and install and are considered highly reliable in terms of safety. Our engineers utilise the best engineering designs and exceptional quality materials in fabricating these transformers,

HT-AVR Transformer with Built-In AVR

The HT-AVR transformer is a High-Tension Transformer with an Automatic Voltage Regulator (AVR). Such transformers are designed to regulate high voltage input by transforming it into low voltage output by utilising AVR. With the help of AVR, it is easy to check the voltage level and adjust it according to the required distribution channels. The availability of an in-built AVR eliminates the requirement for an external AVR in the system, making transformers better and more compact. The HT-AVR Transformer with Built-In AVR manufactured by us can be easily installed due to being a less complex device. Also, they are best suited for sensitive equipment with high voltage fluctuations.

Top 10 Transformer Manufacturers Company in India 

Here is the list of Top 10 Transformer Manufacturers & Suppliers in India.

1. Servokon
2. Gujarat Transformers Private Limited
3. Bharat Heavy Electricals Limited (BHEL)
4. Siemens India
5. Vandana Transformers
6. Kirloskar Electric Company Limited
7. Alstom T&D India
8. Uttam Bharat
9. Kotson Pvt. Ltd.
10. ABB India

FAQs: Transformer

Q. What is a Transformer? 

Ans. A transformer is an electrical device with several components, including windings, core, insulation agents, etc. These devices work on Faraday’s Law of electromagnetic induction and are utilised to transmit electrical power from a primary or main circuit to one or several secondary circuits. The primary function of a transformer includes altering voltage supply between the input and output circuit according to several applications.

Q. What are the different types of Transformers?

Ans. There are a variety of transformers used according to multiple applications. The different types of transformers we manufacture are power transformers, distribution transformers, dry-type transformers, pad-mounted transformers, furnace transformers, inverter duty transformers, and a few more. However, the types of transformers also vary per phase, core, and cooling system.

Q. Why We Use Transformers?

Ans. As versatile electrical devices, transformers are utilised for various applications and at multiple facilities. The central purpose of transformers is to increase or decrease the voltage level during the power transmission from one circuit to another or many. They are utilised for safeguarding electrical appliances by minimising high voltage input to low voltage output during the power supply to residential areas or common voltage requirement areas. When long-distance power transmission occurs, the transformers are utilised to reduce power loss.

Q. Main Components of Transformers?

Ans. All the transformer works on the principle of electromagnetic and mutual induction. They include two coils: the primary and secondary coils (also known as windings), a core, and insulating mediums. The insulating mediums include insulation oil, insulating paper, solid insulation medium, wood-based lamination, and a few more.

Q. Advantages & Applications of Transformers?

Ans. Transformers, one of the crucial devices of an electrical system, offer several advantages, including efficient energy transmission and distribution, safety from electrical hazards, support for several renewable energy projects, minimising loss of electrical power, stepping up and down voltage, and cost-efficiency.

Transformers are used in several applications, including power generation, power transmission, power distribution, alternating current regulation, steel manufacturing, electronic equipment, audio systems, construction, solar projects, wind power projects, automobile manufacturing, etc.

Q. Difference between a Power Transformer and a Distribution Transformer?

Ans. Power Transformers are mainly utilised for handling high-power transmissions with high voltage levels. At the same time, the distribution transformers are utilised for minimising high voltage to a desired voltage level. Power Transformers help in increasing voltage levels during long-distance transmissions. In contrast, the distribution transformers are used for reducing the rating of voltage for the distribution of power to consumer’s facilities. The power transformers have a rating higher than 200 MVA, whereas distribution transformers have a rating lesser than 200 MVA. Power Transformers are large, whereas distribution transformers are smaller in size.

Q. What is a Distribution Transformer and Its Application?

Ans. A Distribution Transformer is a transformer utilised to decrease the voltage rating to the voltage level required at the consumer’s load. They are also known as step-down transformers. The applications of distribution transformers are cement manufacturing, refineries, manufacturing industries, shopping malls, construction projects, mining, solar projects, hydropower projects, and residential & commercial buildings.

DISCLAIMER: Servokon Pvt Ltd is not liable for the accuracy of the content of this post since it is written from the author’s perspective.